Let's Try Something Different

I thought I would try something a bit different. I have a need, and haven't been able to come up with an easy solution. I'll explain more on the need a bit later. What I thought would be interesting and fun, is to start the process, and have my viewers, that's you, assist in the design and build process which I will update in the post as things progress.

So, my need is I want to build a cross cut sled for my table saw. I have a few obstacles to overcome, and build issues due to lack of tools and equipment.

I have been looking all over the web. YouTube and various woodworking sites, and nothing I can find helps people like myself in this situation. For example, most designs require you have a jointer or router. I have neither.


I have taking a liking to the sled by Steve Ramsey over on YouTube. This is one of his older projects, but I like it for it's simplicity. This design still requires the use of a router for the T Track, but I believe I can do this with my table saw.

So, here we go. Let's see if I can generate some interest in this project and get some good feedback and suggestions to make this idea a reality. Add anything you like into the comments at the bottom of this post. If something good and useful is added, I'll add this as pert of the project and update the post.

The Need:

To build a cross cut sled for my Table Saw.
As it is a work-site / portable saw, the table is small when compared to the larger fixed base units. I need to have the largest sled I can without loosing stability. Of course, it must be accurate as far as being set plumb with the tables fence and saw blade. Will need to be made from material I can easily obtain in my area of Thailand.

The Plan:

The Base:

• Might be made from 12mm ply wood.

• Most other projects made in other countries prefer 19mm (3/4") ply as it is a bit stronger, and readily available. Not so in Thailand. For whatever reason, the sizes available here seem to be 12mm and 25mm.

Front Fence:

• Might be made from 2 pieces 12mm ply wood.

• Layup 2 pieces and glue making it 24mm.

Rear Fence:

• Might be made from 2 pieces 12mm ply wood.

• Layup 2 pieces and glue making it 24mm.

Nice Bits:

• T Track

• This is tricky bit that Steve used his router for. I'll try using my table saw to make the dado.

• Stop Block

• This is part of the T Track setup. I think it will be very useful if incorporated.

So, please have a go at posting a comment or two or three on my idea.

I look forward to your input.